Case Study: Mudjacking Floor and Foundation Repair Project in Centereach, NY
Project Overview In Centereach, NY, a homeowner reached out to The Mudjacking Contractors with concerns about an uneven, cracked floor slab near the base of the foundation wall. This issue, left unaddressed, could lead to significant structural challenges, such as water infiltration, further slab instability, and potential foundation weakening. Our team conducted a comprehensive assessment of both the interior and exterior areas of the foundation, ultimately delivering a solution that restored structural stability and safety to the homeowner’s property.
Homeowner’s Observation The homeowner noticed visible cracks in the floor slab section close to the foundation wall, which spanned roughly 21 feet by 18 inches. They expressed concerns over further slab settling and feared that if these issues were not addressed promptly, it could result in more extensive and costly repairs. Additionally, they observed cracks in the stucco on the exterior foundation wall and a small gap forming between the base of the wall and the ground level.
Diagnosis by Our Team Upon arrival, our team performed a thorough inspection to assess the extent of the foundation and slab damage. The key issues identified were:
- Interior Floor Slab Damage: Cracks and voids were evident along the slab near the foundation wall. This area required leveling and resurfacing to prevent future settling.
- Copper Water Lines: The old copper water lines embedded in the slab needed to be removed to ensure proper slab stability and alignment.
- Exterior Foundation Wall Stucco Damage: The stucco was deteriorating at the base of the foundation wall. This issue required careful repair to restore the structural and aesthetic integrity of the foundation.
Solution Implementation Our team designed a comprehensive repair plan, addressing both the interior floor slab and the exterior foundation wall:
Interior Repairs
- Floor Slab Preparation: We began by cutting off the copper water lines embedded within the slab, ensuring that a licensed plumber had previously removed the water supply. With the lines addressed, our team moved to grind down any areas of rough or loose concrete.
- Crack Repair and Void Filling: Next, all visible cracks were chased, thoroughly cleaned, and filled with high-quality repair material to ensure stability. This step prevented further expansion of cracks and potential future slab movement.
- Slab Resurfacing: Our team applied a specialized resurfacer over the entire area, leveling it precisely with the existing expansion joint to ensure a seamless, even finish. The slab now exhibited a smooth, durable surface aligned with the foundation’s requirements.
Exterior Repairs
- Stucco Preparation: The deteriorating stucco was removed from the foundation wall, and loose masonry material was cleared away. We carefully prepped the area to ensure optimal adhesion of the new stucco layer.
- Stucco and Masonry Application: Our team filled the void between the bottom of the wall and the ground grade level to close any gaps. We then applied new stucco across approximately 22 linear feet, covering both sides of the foundation corner for enhanced stability and appearance.
Outcome Upon completion, the homeowner’s floor slab was fully leveled, and all structural concerns with the foundation wall were addressed. The resurfaced slab and freshly applied stucco improved the aesthetic appeal and, more importantly, the long-term durability of the home’s foundation. The homeowner expressed satisfaction with the final result, relieved that the repairs would help prevent future issues.
For homeowners in Centereach, NY and surrounding areas, The Mudjacking Contractors offer specialized foundation and slab repair services. Whether dealing with cracked floor slabs or deteriorating stucco, our expert team ensures comprehensive solutions tailored to each property’s unique needs.